Showing posts with label testing methods. Show all posts
Showing posts with label testing methods. Show all posts

Sunday, October 9, 2016

Introduction to NDT (Non Destructive Testing)




NDT means Non Destructive Testing. Normally we may use two different types of testing methods such as destructive testing as well as non destructive testing for a test material. Destructive testing means we must destroy that particular test material and detect whether some defect is there or not.  In this case we cannot use that material afterwards. So we are going for NDT. Here we are not doing any harm to the test material so that we may reuse it. NDT mainly follows two different standards.
·       American Standards (ASNT)

·       British Standards.
In NDT we are mainly dealing four different types of testing methods.
Ø Ultrasonic Testing (UT)
Ø Liquid Penetrant Testing (LPT)
Ø Magnetic Particle Testing (MPT)
Ø Radiographic Testing (RT) 
Ultrasonic Testing (UT)
We are mainly using the Ultrasonic sounds waves for the testing. This method is commonly used for finding out the internal discontinuities present inside a test material. The sound waves will passes through the test materials and produce an echo.
Liquid Penetrant Testing (LPT)
LPT is the technique used for finding out surface discontinuity by applying a Penetrant on the surface of the test specimen.

Magnetic Particle Testing (MPT)
MPT also used for finding out surface discontinuity by utilizing the test specimens magnetizing property.
Radiographic Testing (RT)
RT is used for finding out internal discontinuity such as porous, cracks, voids. etc. This is done by making use of electromagnetic waves. And an image will be produced on the radiographic film. By analyzing the film we are able to find out the defect.

Techshore explains an Ultra Sound Beam

An Ultrasonic Beam produced by piexo electric crystal. Electricity is used to excite the crystal hence forth making it vibrate , the vibrational(mechanical) energy
is converted to waves which are used in the testing process.

An ultrasound beam consist of three zones
  1. Dead Zone
    Its is referred distance travelled by wave during as crystal ringing time / crystal vibration time. Every probe has independent crystal ringing time .  No defects will be captured during this time.
  2. Near Zone
    Near zone is adjacent to Dead zone. In Near Zone the intensity of sound is varying and does not have any consistence. Hence the defects detected in this zone    is either magnified or diminished once when compared with the actual defect due to varying sound intensity
  3. Far Zone
    Far zone is the ideal zone for observing the defects. Here the intensity of sound decreases gradually / periodically, which means there exist a consistency for sound waves in the Far Zone.
Video :





Additional references :
  1. https://en.wikipedia.org/wiki/Ultrasonic_transducer
  2. https://books.google.co.in/books?id=KUd6bLOtrxoC&pg=PA6&lpg=PA6&dq=crystal+ringing+time+of+a+probe&source=bl&ots=7uE2o4icY7&sig=deGFnPsjM5zvPE_GrhpraDHmu5Q&hl=en&sa=X&ved=0ahUKEwi2kO-t48zPAhWIQo8KHe5BCtIQ6AEIIDAB#v=onepage&q=crystal%20ringing%20time%20of%20a%20probe&f=false
  3. http://traktoria.org/files/sonar/transducer/simple_transducer_intro.pdf